Six side top press & diamond press-HYPREX


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Six side top press & diamond press

Release time:2022-05-22 10:05

HP is a technology, professional commitment to complete sets of large precision machinery equipment manufacturing and metal processing molding production enterprises. The main products are cold/warm isostatic press, large molding oil press, diamond six-sided press, hardware mold and other hydraulic equipment or components (super high pressure supercharger, plate heat exchanger hydraulic wrench, vulcanizing press, hydraulic control device and valve parts).


The company has large gantry milling, CNC machining center, CNC engraving machine, CNC wire cutting machine, large table precision grinding machine, drilling machine, sawing machine, lathe, punch, plate shearing machine, CNC flame cutting machine and other dozens of sets of processing machine tools, to ensure the accuracy and quality of products to provide a reliable equipment basis.


The company has more than 10 years of experience in the production of six top press engineering and technical personnel, the realization of six top press design, manufacturing in one, strong technical force, rigorous management, with rich experience in the design and manufacturing of six top press and other major mechanical equipment. With an annual output of 200 sets of diamond six-sided top hydraulic press production capacity. Can provide customers with the mainstream demand of the market with a series of standardization of all kinds of cylinder and cylinder press, but also according to customer's personalized needs to customize the press, and provide other services related to the press. And according to the product needs of customers, professional design of targeted high quality press. It can better meet the needs of customers for complex process, complex production environment, automatic control and safety production control.


The company has excellent physical and chemical analysis instruments, complete testing means, strict product inspection standards, reliable product quality, best-selling superhard material industry, coal industry and most of the enterprises.


The company's production of six side press equipment precision control, pressure control accuracy of 0.02mpa, displacement accuracy of 0.05mm.


Working principle and characteristics of the six-side top press:


The hinged six-sided jacking press has six working cylinders, which can press the host center from six aspects to form a cube ultra-high pressure chamber. The pressure in the chamber is uniform, which is beneficial to the growth of diamond. It is a special press specially used for synthesizing artificial diamond and cubic boron nitride and other superhard materials.


The transmission of the press adopts electric controlled hydraulic transmission, which can be adjusted, segmented, automatic or semi-automatic circulation. Its advantages are simple structure, convenient operation, high production efficiency, reasonable use of pressure, relatively large ultra-high pressure chamber (8.3 times of the four-sided top ultra-high pressure chamber with the same side length), suitable for industrial production needs.


The six-side press has the characteristics of low hardware requirements, less consumption of cemented carbide and high production efficiency, which has obvious cost advantages in the production of diamond, CBN, mining and geological PCD and middle and low grade PCD and PCBN


Basic models and technical parameters of HP six-side press (can be adjusted according to customer requirements)

TYPE

HP650

HP700

HP750

HP800

HP850


PN Mpa(KN)

32000

37300

42800

55200

63200

Working cylinder diameter(mm)

650

700

750

800

850

 

Working Pressure

 

Six cylinder(KN)

6x32000

6x37300

6x42800

6x55200

6x63200

High pressure(MP)

12.6

12.6

12.6

14.3

14.3

Ultra-high pressure(MP)

97

97

97

110

110

Maximum piston stroke of working cylinder

90

90

90

100

100

open height(mm)

275

290

290

322

322

Shut height(mm)

185

200

200

222

222

Electric heating power(KVA)

60

60

60

60

60

Motor power(KW)

30.5

30.5

30.5

30.5

30.5

Overall dimensions (length × width × height)

3100x3100

x3560

2990x2990

x3525

3120x3120

x3565

3180x3180

x3740

3180x3180x3740

total weight(t)

约58.3

约66

约72.6

约89.5

约102.5


HP six side top press product features:

The hinge beam is made of 30CrNiMo material, through eAF smelting, refining and other reasonable casting process, and the cylinder liner is forged to ensure that each hinge beam has high mechanical properties.

The main parts of the product are calculated by the finite element stress analysis technology, the stress distribution is reasonable, the safety factor is high, the stress concentration point of the variable section is carefully calculated and designed, reduce the stress concentration, improve the product safety factor and service life.

The product adopts built-in cylinder and cylinder bottom structure, hinge beam and hydraulic cylinder adopt interference fit, cylinder flange bears part of the axial force, improve the stress distribution of hinged beam assembly of cylinder free press, improve the bearing capacity. Can withstand the larger synthesis pressure can improve the single output, thereby improving the production efficiency, reduce the cost, for customers to bring higher economic benefits.

Adopt high quality ultra high pressure sealing element, the sealing structure design is reasonable and reliable, the protection ring of ultra high pressure sealing point adopts unique design structure, which improves the reliability of ultra high pressure sealing.

The hydraulic system adopts ultra-high pressure pump to supply oil, frequency conversion speed regulation to supplement pressure, so that the machine structure is simple, ultra-high pressure stable, easy to maintain.

High degree of automation of electronic control system, touch screen and button operation, real-time display of equipment status.

The processing technology of the products is complete and complete, the processing process is set up reasonably, the key dimensions of the main parts are added by precision CNC equipment, the processing accuracy of the products is high, the six-cylinder operation is good to neutral, high water level to meet the requirements of use.

Product manufacturing process has a complete quality system, effective quality control of the whole process of product formation. In particular, the chemical composition, mechanical properties, dimensional accuracy, shape and position tolerance and surface roughness of the main pressed parts are monitored to ensure product quality and machine performance.

Press from blank procurement, processing, heat treatment to equipment assembly, hydraulic control configuration are strictly in accordance with the "road test, road qualified" production principle. Strive to provide customers with better products and services.


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